《電子技術(shù)應(yīng)用》
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三維力控實時數(shù)據(jù)庫pSpace在勝利油田油氣集輸生產(chǎn)中應(yīng)用
摘要: 勝利油田油氣集輸公司是勝利油田從事油氣集輸?shù)膶I(yè)化生產(chǎn)企業(yè),,主要擔(dān)負(fù)勝利油田原油外輸,、天然氣生產(chǎn)集輸及輕烴生產(chǎn)任務(wù),。管理著9個氣田,,187 口氣井,,24座集配氣站,總長240公里的天然氣輸氣管道和220公里的輸油管道,,8座大中型輸油站庫,,2座壓氣站和3套輕烴回收裝置。所轄13個三級單位,,具有點多,、線長、面廣,、易燃易爆,、高溫高壓的特點。
Abstract:
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1,、前言
   勝利油田油氣集輸公司是勝利油田從事油氣集輸?shù)膶I(yè)化生產(chǎn)企業(yè),,主要擔(dān)負(fù)勝利油田原油外輸、天然氣生產(chǎn)集輸及輕烴生產(chǎn)任務(wù),。管理著9個氣田,,187 口氣井,,24座集配氣站,總長240公里的天然氣輸氣管道和220公里的輸油管道,,8座大中型輸油站庫,,2座壓氣站和3套輕烴回收裝置。所轄13個三級單位,,具有點多,、線長、面廣,、易燃易爆,、高溫高壓的特點。
   前些年,,在信息化建設(shè)中,,已經(jīng)開發(fā)應(yīng)用了多套DCS、PLC自動化系統(tǒng),。為了整合這些獨立的系統(tǒng),,實現(xiàn)數(shù)據(jù)共享,我們經(jīng)過多年的研究試驗,,引進(jìn)了三維力控實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫" target="_blank">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" 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title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫" title="實時數(shù)據(jù)庫">實時數(shù)據(jù)庫pSpace,。
  
  2、實時數(shù)據(jù)庫
   我公司大型輕烴裝置和設(shè)備已基本實現(xiàn)了自動化,,共有DCS系統(tǒng)5套,,plc系統(tǒng)2套。但是這些系統(tǒng)建設(shè)時間不一,,軟件系統(tǒng)各異,,接口各不相同,系統(tǒng)各自獨立,,妨礙了信息共享利用,。
   2001年,我們決定把東營壓氣站大型離心壓縮機(jī)組自動化系統(tǒng)橫河DCS CS1000聯(lián)入局域網(wǎng),,使用OPC方式通過VB,、VC編程實現(xiàn)了在瀏覽器中實時監(jiān)控畫面及其歷史曲線。通過這次嘗試,,我們感到自行編程方式來實現(xiàn)與工業(yè)控制系統(tǒng)的互聯(lián),,達(dá)到從監(jiān)控、報警,、自動報表計算等功能確實有一定難度并且通用性差,,每套系統(tǒng)都照此開發(fā)一套,不僅價格高,,而且隨著生產(chǎn)變動,,系統(tǒng)也可能隨著相應(yīng)改變,,程序也需維護(hù)??傊?,開發(fā)成本高、移植性差,、擴(kuò)展性差,、維護(hù)成本高并且升級成本與日驟增。
   經(jīng)過對當(dāng)前實時數(shù)據(jù)庫調(diào)研分析后,,我們認(rèn)為三維力控實時數(shù)據(jù)庫pSpace,,不論從性能價格比還是軟件易用程度較符合我公司的情況。它具有極強(qiáng)數(shù)據(jù)處理能力的服務(wù)器,,豐富的多數(shù)據(jù)采集接口,、以及功能實用的數(shù)據(jù)查詢分析工具,以pSpace作為整個公司的實時數(shù)據(jù)庫,,向下集成全公司的生產(chǎn)數(shù)據(jù),,橫向可關(guān)系統(tǒng)型數(shù)據(jù)庫(oracle)進(jìn)行雙向數(shù)據(jù)交換,向上為各種生產(chǎn)管理應(yīng)用系統(tǒng)提供平臺支持,,起到了兩個層面之間的橋梁作用使生產(chǎn)過程控制系統(tǒng)和管理信息系統(tǒng)相結(jié)合,,從監(jiān)測和考核原材料及水、電,、汽,、風(fēng)的用量入手,減少能耗物耗,;分析事故原因,,可建立一套由幾個關(guān)鍵參數(shù)組成的關(guān)聯(lián)報警方案,以避免事故的再次發(fā)生,;分析過去的工藝情況,,可查找并消除生產(chǎn)運行瓶頸,,優(yōu)化生產(chǎn)過程,,提高生產(chǎn)運行效率;對比分析操作參數(shù)與運行質(zhì)量的關(guān)系,,可更好地將運行質(zhì)量控制在最恰當(dāng)?shù)姆秶?,最終實現(xiàn)生產(chǎn)企業(yè)管控一體化。
  
  3,、實時數(shù)據(jù)庫的設(shè)計
   油氣集輸公司下屬單位地理位置分布極為廣泛,,是典型的點多、線長,。為保證數(shù)據(jù)傳輸,,在主要生產(chǎn)站場設(shè)一臺區(qū)域數(shù)據(jù)庫服務(wù)器,,公司中心機(jī)房設(shè)一臺perspace實時數(shù)據(jù)庫服務(wù)器,負(fù)責(zé)實時數(shù)據(jù)的收集,、整理和web發(fā)布,。
  3.1實時數(shù)據(jù)庫設(shè)計方案

  3.2 工控內(nèi)部網(wǎng)特點
   為保證網(wǎng)絡(luò)安全,設(shè)置力控本地數(shù)據(jù)庫的微機(jī)安裝兩塊網(wǎng)卡,,一塊網(wǎng)卡與管理局的局域網(wǎng)相連接,,一塊網(wǎng)卡與工控的操作站以內(nèi)網(wǎng)方式連接,這臺起到網(wǎng)關(guān)作用的機(jī)器由各站維護(hù)人員及時負(fù)責(zé)升級防病毒軟件和給系統(tǒng)打補(bǔ)丁,,把不安全因素控制在這一端,,避免一些外部因素對操作站的直接沖擊,如果四級單位有多個不同自控系統(tǒng)操作站,,維護(hù)工作主要集中在負(fù)責(zé)上傳數(shù)據(jù)的本地力控機(jī),,把住入口基本上控制了網(wǎng)絡(luò)病毒在內(nèi)部網(wǎng)的侵蝕,并且內(nèi)部其它機(jī)器可通過這臺力控間接從網(wǎng)絡(luò)上下載一些必要程序,,方便了軟件的升級,。
  
  3.3 實時數(shù)據(jù)庫采集設(shè)計方案
  3.3.1當(dāng)DCS具有OPC或DDE接口時,本地實時數(shù)據(jù)庫只需通過以太網(wǎng)就可以以遠(yuǎn)程方式采集DCS數(shù)據(jù),。
  3.3.2對于PLC,,本地實時數(shù)據(jù)庫需要通過與PLC相匹配的通訊接口采集PLC數(shù)據(jù)。
  3.3.3對于沒有開放接口的DCS,,本地實時數(shù)據(jù)庫需要通過專用驅(qū)動程序通過相匹配的通訊網(wǎng)絡(luò)采集DCS數(shù)據(jù),。
  3.3.4對于已經(jīng)實現(xiàn)數(shù)據(jù)采集的裝置,可以通過DDE,、OPC,、ODBC等方式將數(shù)據(jù)直接采集進(jìn)入本地實時數(shù)據(jù)庫。
  3.3.5 有些實時數(shù)據(jù)進(jìn)行計算處理后,,通過ODBC送到關(guān)系數(shù)據(jù)庫做更深層應(yīng)用,。
  
  4、實時數(shù)據(jù)庫在原油庫自動化改造中的應(yīng)用
   2002年底,,我們對東營油庫實施了全庫自動化改造,。
  4.1原油庫自動化改造情況簡介
   原油庫自動化改造是公司規(guī)模最大、采集點數(shù)最多的自動化項目,,也公司輸油站庫一次大規(guī)模的自動化,。因其內(nèi)部崗位分散,在內(nèi)部交換數(shù)據(jù)采用工業(yè)以太網(wǎng),,除各崗位有操作站外,,并設(shè)有中心控制室,對整個原油進(jìn)行全面監(jiān)控,。
   改造實施內(nèi)容:東營原油庫自動化改造以數(shù)據(jù)采集為重點,,加上部分控制系統(tǒng),,此次實施包括六個重要崗位:流量計崗、罐區(qū)計量崗,、泵房崗,、加熱爐崗、鍋爐崗,、外銷流量計,。
  根據(jù)情況實際情況,我們選用了德國西門子SIEMENS S7-400自動控制系統(tǒng),。全裝置共有6個控制室:4個現(xiàn)場控制室各設(shè)一個操作員站,,用來監(jiān)控本崗位的工藝過程。中央控制室設(shè)1個操作員站和1個工程師站,,操作員站可以監(jiān)控全裝置的工藝過程,,工程師站除了可以編程組態(tài)外,也可以作為操作員站來使用,。
   整個控制系統(tǒng)使用2套冗余的414H控制器,,其中流量計崗和西流量計崗用1套控制器;計量崗和其他三個崗位共用1套控制器,。各崗位的I/O信號模塊安裝在本地的控制柜中,,它們和控制器之間通過PROFIBUS現(xiàn)場總線相連接。其系統(tǒng)結(jié)構(gòu)圖如圖1所示:

   怎樣通過局域網(wǎng),,對現(xiàn)場過程,、歷史曲線等應(yīng)用遠(yuǎn)程瀏覽是此次自動化改造面臨的新問題。西門子的組態(tài)軟件WINCC具有直接發(fā)布功能,,現(xiàn)場施工的工程技術(shù)人員更傾向于使用WINCC自帶的WEB發(fā)布功能即從操作站上把現(xiàn)有組態(tài)畫面網(wǎng)上直接發(fā)布,他們認(rèn)為不但所有組態(tài)可以原樣保留,,不增加工作量,可通過權(quán)限來控制,,但我們卻認(rèn)為如果這樣實施首先帶來的安全問題不容忽視,;其次是針對性不強(qiáng),因網(wǎng)上瀏覽以管理技術(shù)人員為主,,一些詳細(xì)的操作畫面完全沒有必要,,如方便操作員的所有控制組畫面,本地發(fā)布,,數(shù)據(jù)不統(tǒng)一存儲,,將會造成全公司自控化系統(tǒng)發(fā)布不統(tǒng)一,,不但難于管理,,維護(hù)難度增加,而且更深層次的應(yīng)用如優(yōu)化運行,、故障分析等無法展開,。力控實時數(shù)據(jù)庫pSpace解決方案的整體引入即建立原油庫本地二級實時數(shù)據(jù)存儲,,公司建立一級實時數(shù)據(jù)發(fā)布、存儲中心,。初始我們采用step7 opc server方式向pSpace傳送數(shù)據(jù),,使用一個階段后,我們改為采用通過在力控中配置I/O驅(qū)動中softnets7來直接從工業(yè)以太網(wǎng)上讀I/O設(shè)備,,力控當(dāng)作為成plc系統(tǒng)的一個的操作站,,某些轉(zhuǎn)換用pSpace的腳本完全可實現(xiàn),完全能夠更快更迅速地采集西門子 PLC的數(shù)據(jù),,同時實時地向設(shè)在公司的中心服務(wù)器傳輸數(shù)據(jù),。
   設(shè)在中控室的力控上傳局域網(wǎng)的監(jiān)控機(jī)器既在原油庫內(nèi)部的工業(yè)以太網(wǎng)上,同時又在局域網(wǎng)上,,完全起到網(wǎng)關(guān)的作用,,它有選擇性進(jìn)行組態(tài)顯示原油庫各采集點的重要參數(shù),控制點沒有進(jìn)行組態(tài),,從源頭上保證數(shù)據(jù)的安全性,。原油庫西門子S7-400實時數(shù)據(jù)上傳局域網(wǎng)解決方案的成功實施,我公司全面實施自控系統(tǒng)遠(yuǎn)程監(jiān)控開做了嘗試,,它集成了大量的生產(chǎn)實時數(shù)據(jù),,打破了過去生產(chǎn)實時數(shù)據(jù)停留在各崗位的局限,實現(xiàn)了全公司生產(chǎn)實時數(shù)據(jù)的共享,。有了它,,生產(chǎn)調(diào)度可以及時全面了解生產(chǎn)情況,迅速處理種種突發(fā)事件,。今后集輸公司現(xiàn)有各生產(chǎn)崗位的重要實時參數(shù),,可統(tǒng)一存儲和管理,并可保存幾年的歷史數(shù)據(jù),,通過對連續(xù)生產(chǎn)中存在著大量的實時數(shù)據(jù)處理,、存儲和集成建立歷史數(shù)據(jù)曲線、報警查詢,、異常報警,、控制點監(jiān)視、事故追憶等應(yīng)用,。遠(yuǎn)程監(jiān)測關(guān)鍵參數(shù)運行狀態(tài),,使生產(chǎn)的運行狀態(tài)保持平穩(wěn),提高操作水平,。
   中心實時庫建立所需的數(shù)據(jù)源,,使用server、client應(yīng)答與遠(yuǎn)端區(qū)域數(shù)據(jù)庫進(jìn)行交互。

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