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基于云平臺的壓磚設(shè)備健康狀態(tài)分析方法設(shè)計
2020年信息技術(shù)與網(wǎng)絡(luò)安全第10期
李曉昌1,,徐哲壯1,,謝仁栩1,,王 毅1,,劉 興1,,王宏飛1,,夏玉雄2
1.福州大學(xué) 電氣工程與自動化學(xué)院,,福建 福州350108,; 2.福建華鼎智造技術(shù)有限公司,,福建 福州350003
摘要: 基于運(yùn)行數(shù)據(jù)對壓磚設(shè)備健康狀態(tài)進(jìn)行分析,對于降低設(shè)備故障率,、提升壓磚成品質(zhì)量具有重要意義?,F(xiàn)有方案大多數(shù)局限于離線人工分析,實(shí)時性差且推廣效率低,。針對上述問題,,基于阿里云機(jī)器學(xué)習(xí)平臺設(shè)計了壓磚設(shè)備健康狀態(tài)分析方法,基于聚類方法構(gòu)建了壓磚設(shè)備健康狀態(tài)模型,,在無需先驗(yàn)知識的情況下,,對于壓磚設(shè)備的工作、待機(jī),、異常等健康狀態(tài)實(shí)現(xiàn)了建模,。進(jìn)而,將該模型部署于云計算平臺上,,通過周期性的數(shù)據(jù)導(dǎo)入與分析實(shí)現(xiàn)了壓磚設(shè)備健康狀態(tài)的在線分析,。最后通過實(shí)例證明了該方法的有效性。
中圖分類號: TP393
文獻(xiàn)標(biāo)識碼: A
DOI: 10.19358/j.issn.2096-5133.2020.10.012
引用格式: 李曉昌,,徐哲壯,,謝仁栩,等. 基于云平臺的壓磚設(shè)備健康狀態(tài)分析方法設(shè)計[J].信息技術(shù)與網(wǎng)絡(luò)安全,,2020,,39(10):61-66.
Design of health status analysis method for brick pressing machine based on cloud platform
Li Xiaochang1,,Xu Zhezhuang1,Xie Renxu1,,Wang Yi1,,Liu Xing1,Wang Hongfei1,,Xia Yuxiong2
1.School of Electrical Engineering and Automation,Fuzhou University,,F(xiàn)uzhou 350108,China,; 2.Fujian Huading Intelligent Manufacturing Technology Co.,,Ltd.,F(xiàn)uzhou 350003,,China
Abstract: The analysis of the health status of the brick pressing machine based on the operating data is of great significance for reducing the failure rate of the machine and improving the quality of the finished brick press. Most existing solutions are limited to offline manual analysis, which has poor real-time performance and low promotion efficiency. In response to the above problems, this paper designed an analysis method of the health status of brick press machine based on the Alibaba Cloud machine learning platform. Based on the clustering method, the health state model of the brick press machine was constructed. Without prior knowledge, the health status of the brick press machine such as work, standby, and abnormality was modeled. Furthermore, the model was deployed on a cloud computing platform, and the online analysis of the health status of brick press machine was realized through periodic data import and analysis. An example was provided to prove the effectiveness of the proposed method.
Key words : machine health status analysis,;industrial big data;machine learning,;cloud platform,;brick pressing machine

0 引言

    工業(yè)設(shè)備的健康狀態(tài)對于生產(chǎn)流程的穩(wěn)定性與可靠性具有重要作用,單個設(shè)備故障會導(dǎo)致整條生產(chǎn)線停產(chǎn),,造成巨大的經(jīng)濟(jì)損失,。因此,基于運(yùn)行數(shù)據(jù)對工業(yè)設(shè)備健康狀態(tài)進(jìn)行分析,,對于降低設(shè)備故障率,、提升產(chǎn)品質(zhì)量具有重要意義[1-3]。目前我國壓磚產(chǎn)業(yè)已具備較大規(guī)模,,新型壓磚設(shè)備已能夠通過工業(yè)物聯(lián)網(wǎng)模塊采集設(shè)備運(yùn)行數(shù)據(jù),。但現(xiàn)有數(shù)據(jù)主要限于售后維護(hù)時使用,大量實(shí)時累計的運(yùn)行數(shù)據(jù)并沒有得到有效利用,。另一方面,,現(xiàn)有數(shù)據(jù)分析方案大多仍局限于離線人工分析,實(shí)時性差且推廣效率低,。因此,,利用云平臺[4-5]機(jī)器學(xué)習(xí)技術(shù)[6-7]對設(shè)備健康狀態(tài)進(jìn)行在線分析已成為迫切需求[8]

    針對上述需求,,本文基于阿里云機(jī)器學(xué)習(xí)平臺設(shè)計了壓磚設(shè)備健康狀態(tài)分析方法,,構(gòu)建了壓磚設(shè)備數(shù)據(jù)聚類分析模型,在無需專家先驗(yàn)知識的情況下,,完成了壓磚設(shè)備的工作,、待機(jī)、異常等健康狀態(tài)的建模。進(jìn)一步地,,通過將訓(xùn)練好的壓磚設(shè)備健康狀態(tài)模型部署至DataWorks平臺,,同時周期性地從保存壓磚設(shè)備實(shí)時運(yùn)行數(shù)據(jù)的MySQL數(shù)據(jù)庫導(dǎo)出數(shù)據(jù)至該平臺進(jìn)行分析計算,實(shí)現(xiàn)了對壓磚設(shè)備健康狀態(tài)的在線分析,。最后,,本文通過實(shí)例證明了該方法的有效性,。




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作者信息:

李曉昌1,,徐哲壯1,謝仁栩1,,王  毅1,,劉  興1,王宏飛1,,夏玉雄2

(1.福州大學(xué) 電氣工程與自動化學(xué)院,,福建 福州350108;

2.福建華鼎智造技術(shù)有限公司,,福建 福州350003)

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